200 Series Hose Cutting & Assembly
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1. Cutting the stainless
braided hose is easy. Wrap the hose with "Gray" or
masking tape at the length desired. Hose may be cut with a hack
saw, if you have a 32-teeth-per-inch blade, otherwise a Beverly
Shear, radiac, or chop saw will work fine. You want to keep
the braids from fraying. After the cut, carefully remove the
tape and trim from the frayed ends if necessary.
2. Using aluminum vice jaws will help protect the hose
from scratching during the next steps. If there is a concern
about scratching, the hose end may be wrapped with tape for
protection. Place the red socket in a vise, and insert the hose
through the smooth end until the hose lines up with the
bottom of the threads inside the socket. |
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3. It is important to mark the outside
of the hose at the end of the socket. This will show you if
the hose has "pushed out" of the socket during assembly,
and if so, will leak when used. |
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4. It is very important to lubricate
the inside of the hose/socket assembly, and the outside of the
cutter threads with any assembly lube, anti-seize compound,
or 30 wt. Motor Oil. W/D-40 is not recommended! |
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5. Hold the hose and not the socket,
start the hose on the nipple of the hose end, with a gentle
motion. Continue pushing on the hose until the threads can be
engaged. Some sizes may require the use of some force to engage
the threads at this point. |
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6. It doesn't matter which portion
(the socket or the nipple) is secure in the vise. Using a suitable
wrench tighten the socket threads onto the cutter. An adjustable
"Crescent" type wrench is not recommended, as it may
slip and damage the outside of the hose end.
7. Tighten until the socket is within .060-.080"
of bottoming out. Recheck your mark, and if it is within 1/16"
of the socket you are OK. If not, disassemble the hose end,
re-cut the hose and start all over again.
8. Clean the inside of the hose assembly with the clean
solvent. Blow out residue with a compressed air. It is strongly
recommended that you test the hose assembly for leakage before
putting it into service. Be sure to lubricate the "B-nut"
threads before installing on an adapter. |

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